Steel Bar/ Copper Rod/ Aluminum Rod Flash Butt Welding Machine

Product Features:
  1. High Stiffness Frame Structure:
    Provides more stable welding pressure, ensuring reliable performance during operation.
  2. Secondary Constant Current Controller:
    Ensures more stable welding current, contributing to higher welding quality.
  3. Millisecond-Level Current Control:
    Offers precise control over welding time, improving accuracy and efficiency.
  4. Welding Current Waveform Display:
    Provides comprehensive quality monitoring for better weld consistency and control.
  5. Hybrid Control Mode:
    Reduces welding spatter, ensuring cleaner and more efficient welding.
  6. Imported Core Components:
    All key components are imported, guaranteeing high quality and durability.
  7. Significant Improvement in Production Efficiency:
    Increases production efficiency, lowers production costs, and enhances welding quality.

Short Circuit Current: 400KVA

Industry Applications:
Used for welding large diameter copper rods, including magnesium-copper, tin-copper, silver-copper, purple copper, brass, and bronze. Also applicable for welding iron rods, aluminum rods, copper wire, aluminum wire, round steel, rebar, and more.

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Product Details

Flash Butt Welding Machine Features:

  1. Wide Application:
    Flash butt welding is widely used for welding various components, such as plates, pipes, profiles, solid parts, and tools. It is an economical and efficient welding method.
  2. Clamping and Upsetting Control:
    Clamping and upsetting can be controlled by pneumatic, pneumatic-hydraulic hybrid, or hydraulic systems.
  3. Precise Upsetting Guidance:
    The upsetting movement uses high-precision linear guides, ensuring smooth operation and high accuracy.
  4. Powerful Welding Circuit:
    The main welding circuit uses a high-power controlled silicon module for precise, stepless adjustment of the current.
  5. Independent Control System:
    The control panel is PLC-based, providing reliable automation and easy operation.
  6. Automatic Alignment Function:
    Ensures consistent spacing between the two ends of the pipe or sheet before welding, ensuring uniform melting at both ends for better welding consistency.
  7. Stable, Safe, and Reliable Operation:
    The system features high automation, good welding accuracy, long service life, and ease of operation. It is equipped with automatic fault diagnosis and current anomaly alarms, simplifying maintenance. The process offers excellent weld formation, material savings, and cost reduction, ensuring high-quality welds and high product qualification rates.

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FAQ

We are an integrated industry and trade company, and we have our own factory.

Our factory is located in the Songjiang district of Shanghai, China. Additionally, we have factories in Dongguan and Ningbo.

Yes, we support OEM (Original Equipment Manufacturer) and ODM (Original Design Manufacturer) services and can customize machines according to your requirements.

The MOQ depends on the customer’s requirements.

Yes, we provide sampling services. However, you will need to send us the sample by courier.

  • Pre-sales: Factory visits, technical solutions, program design services, proofing, and sample testing.
  • On-sales: Technical training and installation/commissioning services.
  • After-sales: Free non-wearable parts, repair services, video technical support, and online remote guidance.

We offer a one-year warranty.

We usually require full payment before shipping, but payment terms can be negotiated.

  • Standard machines: 7–15 working days.
  • Customized machines: Depending on the degree of customization, approximately 1–3 months.

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